Adipic Acid Storage & Tank Compatibility
Storing Adipic Acid? Start Here
Adipic acid (hexanedioic acid, C6H10O4) is a white crystalline dicarboxylic acid best known as the diacid half of nylon 6,6, and as a feedstock for polyester polyols, plasticizers, and food-grade acidulants. In handling it most often appears as a powder that is dissolved into water to form mild, weakly acidic process solutions. Those aqueous solutions are gentle to polyethylene, which makes HDPE and crosslinked polyethylene (XLPE) the default tanks for dissolving, holding, and metering adipic-acid streams. The dry solid is a combustible powder that can form an explosive dust cloud, and concentrated or hot solutions warrant a closer look at metal selection. This page summarizes verified hazard ratings, physical properties, and an honest material-of-construction read so you can specify the right tank for storage, batching, and dosing duty.
Is Adipic Acid Compatible with Polyethylene (HDPE / XLPE) Tanks?
Yes. As a weak organic acid present in aqueous solution, adipic acid falls squarely in the salts-and-aqueous-solutions class that polyethylene resists well. Published plastic chemical-resistance charts rate both HDPE and XLPE as satisfactory for dilute and saturated adipic-acid solutions across normal ambient temperatures, with no swelling, stress-cracking, or oxidative attack expected from the acid itself. That makes a polyethylene tank the practical default for dissolving the solid, holding solution, and feeding downstream processes. Two cautions: polyethylene loses strength as temperature climbs, so hot or near-boiling solutions are better served by polypropylene, CPVC, or Type 316 stainless; and store the dry powder away from the tank, since adipic-acid dust is combustible and can form an explosive mixture with air. Confirm gasket and fitting elastomers (EPDM is a strong default) and verify the chart rating for your exact concentration and temperature before committing.
Material compatibility at a glance
Aqueous adipic acid is a mild, weak organic dicarboxylic acid in solution, and HDPE and XLPE polyethylene tanks handle it reliably for storage, batching, and dosing. For hot solutions or molten handling, step up to polypropylene, CPVC, or Type 316 stainless. Avoid bare carbon steel.
| Material | Rating | Note |
|---|---|---|
| HDPE / XLPE | S | Dilute and saturated aqueous adipic-acid solutions are well tolerated by polyethylene across normal ambient ranges; the standard choice for solution storage and mix tanks. |
| Polypropylene | S | Resists aqueous adipic-acid solutions; good option for elevated-temperature service where PE softens. |
| PVC / CPVC | S | Suitable for adipic-acid solutions at ambient temperature; CPVC extends the usable temperature range. |
| Type 304 Stainless | C | Generally serviceable in dilute solution; hot or concentrated acid can promote localized attack, so confirm grade and temperature. |
| Type 316 Stainless | S | Preferred metal for hot adipic-acid process solutions and molten-handling skids. |
| Carbon Steel | U | Aqueous adipic acid corrodes bare carbon steel; line or coat if steel is unavoidable. |
| EPDM | S | Good elastomer for gaskets and seals in aqueous adipic-acid service. |
| Viton (FKM) | C | Acceptable for many aqueous duties; verify against hot or solvent-blended streams. |
Ratings: S suitable · C conditional / limited · U unsuitable. Verify against the cited resistance charts and your concentration/temperature before specifying.
The safety that actually matters
- Wear chemical splash goggles and a face shield - adipic acid causes serious eye damage and irritation (H318/H319); eye protection is mandatory when charging powder or handling solution.
- Control dust: the dry powder is combustible and can form an explosive dust-air mixture. Use local exhaust, bond and ground transfer equipment, and keep away from heat and ignition sources.
- Use a NIOSH-approved respirator where airborne dust or mist can occur; inhalation irritates the nose and lungs (H335) and prolonged exposure can damage organs (H372).
- Wear impervious gloves and protective clothing; the acid has a drying effect on skin and can cause dermatitis with repeated contact (H316).
- Provide eyewash and safety shower at fill and handling points; flush exposed eyes for at least 15 minutes and seek medical attention.
- Contain spills and prevent release to waterways - the material is harmful to aquatic life (H402). Collect dry, avoid raising dust, and follow local disposal rules.
Common questions
- Can I store adipic acid solution in an HDPE or XLPE tank?
- Yes. Aqueous adipic-acid solutions are mild and are rated satisfactory against both HDPE and XLPE polyethylene on standard chemical-resistance charts at normal ambient temperatures. Polyethylene is the usual default for dissolving, holding, and dosing the solution. For hot or near-boiling solution, move up to polypropylene, CPVC, or Type 316 stainless.
- Is adipic acid corrosive to metal tanks?
- Aqueous adipic acid corrodes bare carbon steel and can locally attack Type 304 stainless when hot or concentrated. Type 316 stainless is the preferred metal for hot process solutions and molten handling. For most water-based duty, a polyethylene tank avoids the metal-corrosion question entirely.
- What are the main hazards when handling adipic acid?
- The dry powder is a combustible dust that can form an explosive cloud, so dust control and ignition-source management matter. The acid also causes serious eye damage, irritates the respiratory tract, and can damage organs on prolonged exposure. Use goggles, dust controls, respiratory protection, and gloves.
- Does adipic acid dissolve readily in water?
- It is slightly to moderately soluble in cool water - about 1.4 g per 100 mL near room temperature - but solubility rises sharply with temperature, reaching roughly 160 g per 100 mL in boiling water. Warm batch water speeds dissolution; the resulting solution remains polyethylene-friendly.
Storing a corrosive acid? Material of construction is everything.
Acids attack the wrong metals fast. These vendor-neutral guides help you match resin, liner, and containment to your acid and concentration.
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Sources & References
All compatibility ratings, hazard classifications, and chemical identifiers on this page are sourced from authoritative third-party publications. Verify against the original references before final specification.
- PubChem Compound Summary: Adipic Acid (CID 196) — Authoritative identity record - CID 196, CAS 124-04-9, formula C6H10O4, MW 146.14, IUPAC hexanedioic acid, InChIKey WNLRTRBMVRJNCN-UHFFFAOYSA-N; source of GHS classification and physical-property data. pubchem.ncbi.nlm.nih.gov
- CAMEO Chemicals (NOAA): Adipic Acid — NFPA 704 ratings Health 1 / Flammability 1 / Instability 0; white crystalline solid, melting point 304 F, density 1.36, flash point 376 F, combustible solid, combustible dust note. cameochemicals.noaa.gov
- PubChem NFPA Hazard Classification: Adipic Acid — Corroborates NFPA 704 values (OSHA listing Health 1, Fire 1, Instability 0) used for the hazard diamond on this page. pubchem.ncbi.nlm.nih.gov
- United Nations GHS - Globally Harmonized System of Classification and Labelling of Chemicals (Rev. 10) — Source standard for the GHS H-code statements (H316, H318, H319, H333, H335, H372, H402) and the Warning signal word shown. unece.org
- GF Piping Systems - Chemical Resistance Guide for Thermoplastics — Plastic resistance chart used to rate HDPE/XLPE polyethylene, polypropylene, PVC, and CPVC against aqueous adipic-acid solutions (rated satisfactory for PE at ambient temperature). www.gfps.com
- PubChem Solubility Data: Adipic Acid — Chemical-specific solubility figures: about 1.4 g/100 mL water at 59 F rising to about 160 g/100 mL in boiling water; freely soluble in ethanol and acetone. pubchem.ncbi.nlm.nih.gov