HPM / SC-2 Cleaning Chemistry (Standard Clean 2) Storage & Tank Compatibility
Storing HPM / SC-2 Cleaning Chemistry (Standard Clean 2)? Start Here
HPM / SC-2 ("Standard Clean 2," the hydrochloric/peroxide mixture) is the acidic step of the classic RCA wet-clean used to strip metallic and ionic contamination from silicon wafers after the SC-1 step. It is a formulation, not a single compound: a high-dilution blend of deionized water, hydrochloric acid, and hydrogen peroxide, classically mixed near 6:1:1 or 5:1:1 (H2O : HCl : H2O2) and run at roughly 60-75°C. The acid dissolves residual metal ions while the peroxide keeps them oxidized and in solution. Because it pairs a strong chloride-bearing acid with an oxidizer at elevated temperature, materials of construction matter: storage and bath vessels must resist acid and dilute peroxide without corroding or catalyzing peroxide breakdown. The chemistry is benign toward polyethylene, polypropylene, and fluoropolymers, but aggressive toward steel, copper, and aluminum — and even stainless — so non-metallic vessels are the default. Always work from the blended-bath SDS rather than the concentrate component sheets.
Polyethylene (HDPE / XLPE) Compatibility with HPM / SC-2
Verdict: Suitable (S) for storage and ambient handling of dilute SC-2 components. Published polyethylene resistance data rate hydrochloric acid (including ~35-37% concentrate) as excellent for HDPE and rate 30% hydrogen peroxide as little-to-no attack at 20-50°C, so HDPE and XLPE are chemically appropriate for makeup-water, HCl, and dilute-peroxide storage as well as mixed SC-2 holding at ambient temperature. The real constraint is heat, not chemistry: an active SC-2 bath runs at 60-75°C, at or above polyethylene's recommended continuous-service temperature, so the hot recirculating bath itself is normally polypropylene or fluoropolymer (PVDF/PTFE). For poly tanks, specify heavy-wall / high-density resin, keep stored solutions cool, vent for any oxygen evolved by slow peroxide decomposition, and avoid concentrated (>50%) peroxide, which does degrade PE over time. Do not use carbon steel, copper, brass, aluminum, or even 316 stainless anywhere in the wetted path — chlorides plus the oxidizing acid attack metals.
Material compatibility at a glance
A dilute aqueous bath whose dominant compatibility drivers are a strong mineral acid (hydrochloric acid) plus a dilute oxidizer (hydrogen peroxide), with chloride present, at elevated temperature. HDPE/XLPE, polypropylene, and fluoropolymers handle the chemistry well; the practical limit is heat, not chemical attack. Avoid all common metals — carbon steel, copper, brass, and aluminum corrode and decompose the peroxide, and even 316 stainless suffers chloride-driven pitting in this oxidizing-acid environment.
| Material | Rating | Note |
|---|---|---|
| HDPE / XLPE | S | Resistant to both concentrated hydrochloric acid and to dilute (30%) hydrogen peroxide; specify heavy-wall / high-SG poly and respect heat — baths run at 60-75°C, near poly's continuous-service ceiling. |
| Polypropylene | S | Common wet-bench tank/liner material; good to dilute peroxide and to HCl; better elevated-temperature margin than PE. |
| PVDF / PTFE (fluoropolymer) | S | Preferred for high-purity hot recirculating baths and process plumbing; excellent resistance to acid, chloride, and oxidizer. |
| 316 Stainless Steel | U | Chlorides plus an oxidizing acid drive pitting and crevice corrosion / stress-corrosion cracking; not recommended for wetted parts. |
| Carbon Steel | U | Rapidly attacked by hydrochloric acid; also catalytically decomposes the peroxide. Do not use. |
| Copper / Brass / Aluminum | U | Attacked by HCl and catalytically decompose hydrogen peroxide; never use for wetted parts. |
| EPDM elastomer | C | Acceptable for dilute acid / peroxide seals at moderate temperature; verify against bath concentration and heat. Fluoroelastomer or PTFE preferred for hot baths. |
Ratings: S suitable · C conditional / limited · U unsuitable. Verify against the cited resistance charts and your concentration/temperature before specifying.
The safety that actually matters
- Corrosive / severe burns: the hydrochloric acid makes SC-2 strongly acidic — causes severe skin and eye damage; wear chemical goggles, face shield, and acid-resistant gloves.
- Oxidizer: the hydrogen peroxide component may intensify fire and reacts with reducing agents and many metals; keep away from organics, fuels, and combustibles.
- Gas / pressure generation: peroxide decomposes (faster when hot or metal-contaminated), releasing oxygen — never store in sealed/unvented containers; provide pressure relief and venting.
- Respiratory irritant: acid mist and HCl vapor irritate eyes, nose, and lungs; handle with local exhaust or in a fume hood / ventilated wet bench.
- Heat hazard: working baths run near 60-75°C — burn risk and accelerated off-gassing; do not exceed bath temperature limits.
- Metal corrosion / hydrogen risk: contact with metals generates corrosion and can liberate gas; keep the wetted path non-metallic and segregate from incompatible chemicals.
Common questions
- Can I store SC-2 / HPM cleaning chemistry in a polyethylene tank?
- Yes for storage and ambient handling of the dilute solution and its components — HDPE/XLPE resist concentrated hydrochloric acid and 30% hydrogen peroxide. Use heavy-wall / high-density poly, keep it cool, and vent it for oxygen off-gassing. The hot active bath (60-75°C) is normally run in polypropylene or fluoropolymer instead, because heat, not chemistry, is the limit.
- Why can't I use a metal tank for SC-2?
- Carbon steel, copper, brass, and aluminum are attacked by the hydrochloric acid and catalytically decompose the hydrogen peroxide, producing heat and oxygen gas. Even 316 stainless is unsuitable here — chlorides combined with an oxidizing acid drive pitting and stress-corrosion cracking. Non-metallic vessels (poly, polypropylene, fluoropolymer) are the safe default.
- Is SC-2 flammable?
- No — it is a water-based solution with no flash point. However, the hydrogen peroxide makes it an oxidizer that can intensify a fire involving other materials, so keep it away from fuels, solvents, and other combustibles.
- Do I need to vent an SC-2 storage tank?
- Yes. Hydrogen peroxide slowly decomposes to water and oxygen — faster when warm or contaminated with metals — so any closed vessel can build pressure. Provide adequate venting or pressure relief and never seal it gas-tight.
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Sources & References
All compatibility ratings, hazard classifications, and chemical identifiers on this page are sourced from authoritative third-party publications. Verify against the original references before final specification.
- NFPA 704: Standard System for the Identification of the Hazards of Materials for Emergency Response — Defines the health/flammability/instability diamond and special-hazard codes (OX = oxidizer) used here; the rating for a dilute SC-2 working bath is representative and must be confirmed against the blended-bath SDS. www.nfpa.org
- Globally Harmonized System of Classification and Labelling of Chemicals (GHS), United Nations — Source for the GHS pictograms, signal word, and H-statements; SC-2 classification is driven by its hydrochloric acid (corrosive) and hydrogen peroxide (oxidizer) constituents. unece.org
- Chemical Compatibility Reference Chart — Polyethylene / LDPE / HDPE (CalPaclab) — Polyethylene resistance chart: HDPE rated excellent against 35% hydrochloric acid and good/excellent against 30% hydrogen peroxide, supporting the Suitable (S) poly verdict for dilute SC-2 storage. www.calpaclab.com
- INEOS HDPE Chemical Resistance Guide — Resin-maker resistance data confirming HDPE resists concentrated hydrochloric acid and shows little/no attack from dilute (up to ~30%) hydrogen peroxide; notes concentrated peroxide and elevated temperature as limits. www.ineos.com
- RCA Clean — LNF Wiki, University of Michigan Lurie Nanofabrication Facility — Formulation-specific reference: defines SC-2 / HPM as the H2O:HCl:H2O2 acidic metal-ion-removal step (classic 6:1:1), run hot, and its role following SC-1 in the RCA wet-clean sequence. lnf-wiki.eecs.umich.edu
- RCA Critical Cleaning Process (MT Systems technical note) — Process source documenting SC-2 mix ratios (e.g., 6:1:1 to 8:2:1, often 5:1:1), bath temperature near 75°C, use of unstabilized electronic-grade 30% peroxide, and bath chemistry behavior. www.microtechprocess.com
- Wafer cleaning process — RCA cleaning and contact angle (Biolin Scientific) — Background on the RCA SC-1 / SC-2 sequence, the role of SC-2 (HPM) in removing metallic and ionic contamination, and typical concentrations and temperatures. www.biolinscientific.com