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Fluoroethylene Carbonate (FEC) Storage & Tank Compatibility

Storing Fluoroethylene Carbonate (FEC)? Start Here

Fluoroethylene carbonate (FEC) is a colorless cyclic carbonate ester (CAS 114435-02-8) used as a high-value electrolyte solvent and film-forming additive in lithium-ion and lithium-metal batteries. It is rarely a single-component bulk fluid in the field: it is shipped battery-grade (typically 99%+) and then blended into carbonate electrolytes alongside ethylene carbonate, EMC, and DMC, where it builds a thin, stable solid-electrolyte interphase (SEI) on silicon and graphite anodes. Because FEC is a polar aprotic organic solvent — not a water-based salt solution — material of construction (MOC) is driven by solvent attack and chemistry control, not by salinity. The dominant failure modes are swelling and stress-cracking of unsuitable plastics, and slow hydrolysis to release hydrofluoric acid (HF) if moisture or heat is present. Choosing the right tank, lining, and seal materials — and keeping the product dry and cool — protects both the asset and the demanding purity spec the battery market requires.

Is Polyethylene (HDPE / XLPE) Safe for Fluoroethylene Carbonate?

No — polyethylene is not recommended for FEC. FEC is a polar aprotic cyclic carbonate ester, and ester/ketone-class organic solvents are a known weakness of polyethylene: they are absorbed into the polymer, causing swelling, softening, and environmental stress-cracking over time, even though FEC's high boiling point and >102°C flash point make it relatively non-volatile. General polyethylene chemical-resistance charts rate esters and ketones as poor-to-unsuitable for continuous storage, and that behavior carries to carbonate esters like FEC. Equally important, FEC's battery-grade purity (ppm water, ppm HF) must be preserved; a permeable, leachable plastic wall works against that spec. Use stainless steel (316 preferred), a solvent-rated lined steel tank, or a resin-verified FRP, with PTFE/PFA/FKM seals. If any polyethylene is unavoidable in a transfer line, treat it as short-contact only and verify against your supplier's SDS and a chemical-resistance chart for ester/carbonate solvents.

Material compatibility at a glance

FEC is a polar aprotic cyclic carbonate solvent, not an aqueous brine, so polyethylene is the wrong material — carbonate esters swell and stress-crack HDPE/XLPE much like ketones and esters do. Specify stainless steel (316 where trace HF/moisture is possible), a solvent-rated lined steel tank, or a resin-verified FRP, with PTFE/PFA/FKM seals. Keep FEC dry; water and heat drive HF formation and hydrolysis.

MaterialRatingNote
HDPE / XLPEUPolar aprotic cyclic-carbonate ester; like ester/ketone solvents it swells and stress-cracks polyethylene over time. Not recommended for storage.
304 / 316 stainless steelSPreferred for dry, battery-grade FEC; 316 favored where trace HF/moisture may form.
Lined carbon steel (epoxy/phenolic)SCommon bulk solution where a compatible solvent-rated lining is specified.
FRP (vinyl ester / novolac)CResin-system dependent; verify the laminate is rated for polar carbonate esters before use.
PTFE / PFA / FKM (seals)SFluoropolymers and FKM elastomers handle FEC well; use for gaskets, hose liners, valve seats.
EPDM / Buna-N (NBR)UHydrocarbon/polar-solvent attack; not suitable for FEC service seals.
Glass / borosilicateSInert; standard for lab and sampling.

Ratings: S suitable · C conditional / limited · U unsuitable. Verify against the cited resistance charts and your concentration/temperature before specifying.

The safety that actually matters

  • Harmful if swallowed (H302); causes skin and serious eye irritation (H315, H319) — wear chemical goggles and gloves.
  • Skin sensitizer (H317) — repeated exposure may trigger an allergic reaction; avoid all skin contact.
  • Combustible liquid (flash point >102°C); keep away from heat, sparks, and open flame and store cool.
  • Hydrolyzes slowly in the presence of water and heat to release hydrofluoric acid (HF); keep containers sealed and dry.
  • Thermal decomposition can yield HF and carbon oxides — provide ventilation and avoid overheating.
  • Always follow the specific supplier SDS; battery-grade impurity limits and hazard details vary by lot and grade.

Common questions

Can I store fluoroethylene carbonate in an HDPE or XLPE poly tank?
No. FEC is a polar carbonate-ester solvent that swells and stress-cracks polyethylene over time, and a plastic wall can also compromise the ppm-level purity the battery market needs. Use stainless steel, solvent-rated lined steel, or resin-verified FRP instead.
Is FEC flammable?
It is combustible, not flammable. Its flash point is above 102°C (roughly 216°F), so it will not ignite at ordinary temperatures, but it must still be kept away from heat and ignition sources and stored cool.
Why does FEC need to be kept dry?
Water and heat drive hydrolysis of the carbonate ring, which can release hydrofluoric acid (HF) and degrade the product. Sealed, dry, cool storage protects both safety and the battery-grade purity spec.
What seal and gasket materials work with FEC?
PTFE, PFA, and FKM (fluoroelastomer) seals are recommended. Avoid EPDM and nitrile (Buna-N), which are attacked by polar organic solvents like FEC.
Recommended Build

How we build Fluoroethylene Carbonate (FEC) storage

Fluoroethylene Carbonate (FEC) is not a polyethylene-tank chemistry. We build it to the correct material of construction.

Get an Engineering Quote →or call 866-418-1777MOC verified before fabrication · nationwide freight

Sources & References

All compatibility ratings, hazard classifications, and chemical identifiers on this page are sourced from authoritative third-party publications. Verify against the original references before final specification.

  1. NFPA 704: Standard System for the Identification of the Hazards of Materials for Emergency Response — Defines the health/flammability/reactivity diamond. No authoritative published 704 rating exists for FEC; the diamond shown is a conservative SDS-derived estimate. www.nfpa.org
  2. UN GHS (Globally Harmonized System of Classification and Labelling of Chemicals), Rev. 10 — Basis for the signal word, GHS07 pictogram, and H302/H315/H317/H319 hazard statements assigned to FEC. unece.org
  3. Cole-Parmer / Calpaclab Chemical Resistance Chart (LDPE, HDPE, PP, PTFE) — Polyethylene resistance reference; ester and ketone solvents rate poor-to-unsuitable for continuous storage, supporting the U rating for carbonate-ester FEC in HDPE/XLPE. www.calpaclab.com
  4. Fluoroethylene carbonate, CAS 114435-02-8 — ChemicalBook product property page — Source for GHS classification (Warning, GHS07, H302/H315/H317/H319), appearance, density, boiling point, flash point, and melting point. www.chemicalbook.com
  5. Fluoroethylene carbonate, battery-grade additive — Sigma-Aldrich product page — Confirms battery-grade purity and use as a lithium-ion electrolyte solvent/additive; refer to the supplier SDS for lot-specific hazard data. www.sigmaaldrich.com
  6. The Effect of Fluoroethylene Carbonate as an Additive on the Solid Electrolyte Interphase (UC San Diego) — Formulation-specific source on FEC's role building a stable SEI in silicon and lithium-ion electrolytes. smeng.ucsd.edu