Fluoroethylene Carbonate (FEC) Storage & Tank Compatibility
Storing Fluoroethylene Carbonate (FEC)? Start Here
Fluoroethylene carbonate (FEC) is a colorless cyclic carbonate ester (CAS 114435-02-8) used as a high-value electrolyte solvent and film-forming additive in lithium-ion and lithium-metal batteries. It is rarely a single-component bulk fluid in the field: it is shipped battery-grade (typically 99%+) and then blended into carbonate electrolytes alongside ethylene carbonate, EMC, and DMC, where it builds a thin, stable solid-electrolyte interphase (SEI) on silicon and graphite anodes. Because FEC is a polar aprotic organic solvent — not a water-based salt solution — material of construction (MOC) is driven by solvent attack and chemistry control, not by salinity. The dominant failure modes are swelling and stress-cracking of unsuitable plastics, and slow hydrolysis to release hydrofluoric acid (HF) if moisture or heat is present. Choosing the right tank, lining, and seal materials — and keeping the product dry and cool — protects both the asset and the demanding purity spec the battery market requires.
Is Polyethylene (HDPE / XLPE) Safe for Fluoroethylene Carbonate?
No — polyethylene is not recommended for FEC. FEC is a polar aprotic cyclic carbonate ester, and ester/ketone-class organic solvents are a known weakness of polyethylene: they are absorbed into the polymer, causing swelling, softening, and environmental stress-cracking over time, even though FEC's high boiling point and >102°C flash point make it relatively non-volatile. General polyethylene chemical-resistance charts rate esters and ketones as poor-to-unsuitable for continuous storage, and that behavior carries to carbonate esters like FEC. Equally important, FEC's battery-grade purity (ppm water, ppm HF) must be preserved; a permeable, leachable plastic wall works against that spec. Use stainless steel (316 preferred), a solvent-rated lined steel tank, or a resin-verified FRP, with PTFE/PFA/FKM seals. If any polyethylene is unavoidable in a transfer line, treat it as short-contact only and verify against your supplier's SDS and a chemical-resistance chart for ester/carbonate solvents.
Material compatibility at a glance
FEC is a polar aprotic cyclic carbonate solvent, not an aqueous brine, so polyethylene is the wrong material — carbonate esters swell and stress-crack HDPE/XLPE much like ketones and esters do. Specify stainless steel (316 where trace HF/moisture is possible), a solvent-rated lined steel tank, or a resin-verified FRP, with PTFE/PFA/FKM seals. Keep FEC dry; water and heat drive HF formation and hydrolysis.
| Material | Rating | Note |
|---|---|---|
| HDPE / XLPE | U | Polar aprotic cyclic-carbonate ester; like ester/ketone solvents it swells and stress-cracks polyethylene over time. Not recommended for storage. |
| 304 / 316 stainless steel | S | Preferred for dry, battery-grade FEC; 316 favored where trace HF/moisture may form. |
| Lined carbon steel (epoxy/phenolic) | S | Common bulk solution where a compatible solvent-rated lining is specified. |
| FRP (vinyl ester / novolac) | C | Resin-system dependent; verify the laminate is rated for polar carbonate esters before use. |
| PTFE / PFA / FKM (seals) | S | Fluoropolymers and FKM elastomers handle FEC well; use for gaskets, hose liners, valve seats. |
| EPDM / Buna-N (NBR) | U | Hydrocarbon/polar-solvent attack; not suitable for FEC service seals. |
| Glass / borosilicate | S | Inert; standard for lab and sampling. |
Ratings: S suitable · C conditional / limited · U unsuitable. Verify against the cited resistance charts and your concentration/temperature before specifying.
The safety that actually matters
- Harmful if swallowed (H302); causes skin and serious eye irritation (H315, H319) — wear chemical goggles and gloves.
- Skin sensitizer (H317) — repeated exposure may trigger an allergic reaction; avoid all skin contact.
- Combustible liquid (flash point >102°C); keep away from heat, sparks, and open flame and store cool.
- Hydrolyzes slowly in the presence of water and heat to release hydrofluoric acid (HF); keep containers sealed and dry.
- Thermal decomposition can yield HF and carbon oxides — provide ventilation and avoid overheating.
- Always follow the specific supplier SDS; battery-grade impurity limits and hazard details vary by lot and grade.
Common questions
- Can I store fluoroethylene carbonate in an HDPE or XLPE poly tank?
- No. FEC is a polar carbonate-ester solvent that swells and stress-cracks polyethylene over time, and a plastic wall can also compromise the ppm-level purity the battery market needs. Use stainless steel, solvent-rated lined steel, or resin-verified FRP instead.
- Is FEC flammable?
- It is combustible, not flammable. Its flash point is above 102°C (roughly 216°F), so it will not ignite at ordinary temperatures, but it must still be kept away from heat and ignition sources and stored cool.
- Why does FEC need to be kept dry?
- Water and heat drive hydrolysis of the carbonate ring, which can release hydrofluoric acid (HF) and degrade the product. Sealed, dry, cool storage protects both safety and the battery-grade purity spec.
- What seal and gasket materials work with FEC?
- PTFE, PFA, and FKM (fluoroelastomer) seals are recommended. Avoid EPDM and nitrile (Buna-N), which are attacked by polar organic solvents like FEC.
How we build Fluoroethylene Carbonate (FEC) storage
Fluoroethylene Carbonate (FEC) is not a polyethylene-tank chemistry. We build it to the correct material of construction.
Sources & References
All compatibility ratings, hazard classifications, and chemical identifiers on this page are sourced from authoritative third-party publications. Verify against the original references before final specification.
- NFPA 704: Standard System for the Identification of the Hazards of Materials for Emergency Response — Defines the health/flammability/reactivity diamond. No authoritative published 704 rating exists for FEC; the diamond shown is a conservative SDS-derived estimate. www.nfpa.org
- UN GHS (Globally Harmonized System of Classification and Labelling of Chemicals), Rev. 10 — Basis for the signal word, GHS07 pictogram, and H302/H315/H317/H319 hazard statements assigned to FEC. unece.org
- Cole-Parmer / Calpaclab Chemical Resistance Chart (LDPE, HDPE, PP, PTFE) — Polyethylene resistance reference; ester and ketone solvents rate poor-to-unsuitable for continuous storage, supporting the U rating for carbonate-ester FEC in HDPE/XLPE. www.calpaclab.com
- Fluoroethylene carbonate, CAS 114435-02-8 — ChemicalBook product property page — Source for GHS classification (Warning, GHS07, H302/H315/H317/H319), appearance, density, boiling point, flash point, and melting point. www.chemicalbook.com
- Fluoroethylene carbonate, battery-grade additive — Sigma-Aldrich product page — Confirms battery-grade purity and use as a lithium-ion electrolyte solvent/additive; refer to the supplier SDS for lot-specific hazard data. www.sigmaaldrich.com
- The Effect of Fluoroethylene Carbonate as an Additive on the Solid Electrolyte Interphase (UC San Diego) — Formulation-specific source on FEC's role building a stable SEI in silicon and lithium-ion electrolytes. smeng.ucsd.edu